$33.00. cables installed on the motor and carburetor or FI system, install the new handlebars to their desired location, and install the controls (throttle/lever) on the new handlebars. Free shipping. There might be a rubber boot over the top of the carb where the throttle cable passes through. If you are uncomfortable performing this task, or lack the necessary tools, have the work done by a qualified technician. The main difference is the radius of the curve of the metal piece that threads into your right hand switch body. Trending at $12.19. Other options New and used from $12.32. If you try it make sure it works for you as a stuck throttle could ruin your whole day. Route the cable(s) to the carburetor or throttle body, keeping the cables from twisting around each other or binding against other components. When I put them back on, I had twisted the two cables, so I had to take off the pull cable from the carb so I could untwist it :doh: ... Cables / Throttle Cables / Kawasaki; Kawasaki Showing: all. 54017. BARNETT UNIVERSAL INTERNAL THROTTLE CABLE more >> BARNETT EP KIT AND H-D DIAPHRAGM SPRING VIDEO more >> BARNETT COIL SPRING CONVERSION KITS- INSTALL VIDEO more >> BARNETT INSTALL VIDEO FROM FIX MY HOG more >> Barnett Videos; Fix My Hog- Barnett Control Cables; Fix My Hog - Barnett Platinum Cable Install; Fix My Hog- Barnett Clutches And Cables If you try it make sure it works for you as a stuck throttle could ruin your whole day. Throttle cable adjustment | Kawasaki Motorcycle Forums (1), per STEP 1, it is possible to adjust the throttle cable at the handle as well as readjusting the cable sheath at the engine (4). Crankshaft End Seal Kits Sort By: Crankshaft End Seals. Free shipping. Next, turn the throttle tube back a little bit to take out the excess slack, which in turn will give you the slack needed to install the top or "push cable… Throttle cables installation. On my motors, when I have the heads off, I tap threads and put allen plugs in the holes in the passageway in the heads, though I realize this is not the easy way. CLAMP,SPEED,L=58. $11.26. When operating the throttle control and if there is no contact at (1), per STEP 1, it is possible to adjust the throttle cable at the handle as well as readjusting the cable sheath at the engine (4). Free shipping. [email protected] turbo'd Z1, stock Z1, stock Z1A, GS1000 (2) www.z1enterprises.com The upper cable goes over the throttle tube and hooks. You will need to remove the seat to excess the top of the engine. It sounds like you are exactly right, the slide is stuck at the top of its travel. IMPORTANT: Cables must be lubricated prior to installation and use. Pull cable should be the shorter one and has the cable guide on it (piece that holds the cables up under the throttle grip). Determine the length of cable needed and the proper route for the throttle cable to follow. Crankshaft End Seal Kits Sort By: Crankshaft End Seals. This pulley pulls the throttle cable as the rider rotates the grip/tube combination. HiCustomer You need to start by taking the top off the carb, where the throttle cable attaches, and check the slide. $11.75. Slide the cables' barrels into the valve catches and twist the throttle tube slightly to check that the valves open and close properly. Free shipping. $14.12. Ratings and Reviews. $59.18. The carburetor on all of the Kawasaki Bayou models is connected the same way unless the Bayou is heavily modified. Installation Gasket Kits. Are you trying to remove the choke cable from the carbs AND from the choke lever on the handlebars? ... Kawasaki Parts House is owned and operated by Babbitt's Online. Here’s the deal, first remove the two screws on the throttle housing at the twistgrip, this makes it much more easier to unhook and hookup your throttle cables back at the carbs by giving you extra slack. A lot cheaper. NEW Motion Pro - 03-0189 - Black Vinyl Throttle Cable KAWASAKI KX 125 250 . Motorcycle Kawasaki EN500 Vulcan 500 LTD Service Manual. Shop online for OEM Cables parts that fit your 2007 & Prior Kawasaki MULE 610 4X4 (KAF400-C1), search all our OEM Parts or call at 800.359.0567 Then, place a piece of duct tape over the big hole in your air box, the vacum line to the #2 cylinder can be plugged by running a sheet metal screw into a short piece of the rubber tube, or better yet purchase another of the correct screws from Kawasaki and thread into the hole like the adjacent cylinders. When he is not managing the parts department of a local, multi-line motorcycle dealership, Gilliland can often be found riding, writing or working on his motorcycle blog, Wingman's Garage. The higher part number is the closing cable. Head O-Ring Kits. Adjust the cable with 10mm wrenches 1 STEP 3 If the throttle control and cable are properly installed and adjusted it is Page 2/14 $11.26. • Pull off the throttle body assy. An avid motorcyclist, Chris Gilliland has immersed himself into the two-wheeled world while balancing work life and raising three daughters. The throttle cable or cables (larger motorcycles have more than one) open and close the throttle valve on the carburetor or throttle body. $16.20. Hi am new to KH500 land.Have just rebuilt engine on newly acquired bike and am having trouble with throttle cables. The lower cable connects to the bottom of the tube and is the opening cable. I thought i had it fixed but it keeps slipping back between the box and tube and causing the same issue. so my throttle was sticking and when released wasnt closing. Then move the throttle control back 3/16" (4.75 mm). Kawasaki OEM Part 39074-1057 Application Information. Those Muzzy blanking plates make for a nice way to disconnect that #@%! Only 5 left in stock - order soon. You don’t have to remove the cables from the throttle twistgrip, just loosen the assembly. 4. Volar Clutch Cable for 2000-2005 Kawasaki … Some of its services include oil and filter changes, wheel replacement, welding work and valve repairs. 95. Screw the metal cable guide into the throttle housing completely and lightly tighten the guide lock nut. Kawasaki 2006-2015 ZX14R Motion Pro Rev2 Variable Rate Throttle Kit 01-2767. Get it as soon as Wed, Nov 25. Insert the control cable bowden wire in the proper hole of the engine control lever, which is located on the side of the carburetor air intake elbow. 92037. $59.18. $15.95 $ 15. Ill look at my fiche and see if I can find that part # for that screw. Here are some pictures of how I routed my throttle cables to get rid of the throttle binding problems I had. Other options New and used from $12.32. 92037. Page 71: Choke Lever And Cable Copyright 2020 Leaf Group Ltd. / Leaf Group Media, The Professional Motorcycle Repair Program; Professional Career Development Institute; 1995. Throttle cable adjustment | Kawasaki Motorcycle Forums (1), per STEP 1, it is possible to adjust the throttle cable at the handle as well as readjusting the cable sheath at the engine (4). Install the decelerator cable (push cable) onto the throttle housing, running the cable end into the mounting hole closest to the rider. $15.95 $ 15. HiCustomer You need to start by taking the top off the carb, where the throttle cable attaches, and check the slide. $11.75. Refer to the service manual specific to your motorcycle for in-depth adjustment details and installation information. Motion Pro Push Throttle Cable Kawasaki KZ550 KZ650 KZ 550 650 03-0020 NS418. If you want slightly longer cables- use KZ900B throttle cables (TU06-3019 or TU06-3020) - these are approximately 1"-2" longer. 95. Get it as soon as Wed, Nov 25. Trending at $12.89. Even with adjusters right in there is no slack in cables, very puzzling. CLAMP,SPEED,L=58. 54012 just means its a throttle cable. Free shipping. You don’t have to remove the cables from the throttle twistgrip, just loosen the assembly. CABLE-STARTER. Upload. 1 users rated this 5 out of 5 stars 1. Adjust the cable with 10mm wrenches 1 STEP 3 If the throttle control and cable are properly installed and adjusted it is Page 2/14 It sounds like you are exactly right, the slide is stuck at the top of its travel. Choke cables, drive, throttle cables and more. 54017-0044. 54012-0246. Free shipping. FH541V engine pdf manual download. FREE Shipping on orders over $25 shipped by Amazon. $58.62. Install the accelerator cable (pull cable) onto the throttle housing, running the cable end into the mounting hole farthest from the rider. Thought maybe bought wrong cable but seems to be same cable for all models. Position the application throttle control in the fast throttle position. Install the opposite ends of the throttle cables to the carburetor or throttle body, tightening the threaded ends of the cable guides into the cable bracket completely. Products in this category: 36. 92037-1163. Installation Gasket Kits. Then determine how much longer the stock cable needs to be (from the housing end) to reach the new location of the throttle or control lever. Kawasaki KLX125 / KLX125L 2003, Throttle Cable by SP1®. 5.0. Then move the throttle control back 3/16" (4.75 mm). Volar Clutch Cable for 2000-2005 Kawasaki … NEW Motion Pro - 03-0189 - Black Vinyl Throttle Cable KAWASAKI KX 125 250 . Mine is an A8. FREE Shipping on orders over $25 shipped by Amazon. $4.38. If you have the drag bars installed and / or need cables 3.5" shorter - use TU06-1233 universal cable for both push and pull. Products in this category: 36. On most of the Kawasaki models I'm familiar with, the throttle cables go on the right side of the steering head. We offer cables for a variety of applications such as lawn mowers, snowblowers, chainsaws and more. See all 6 - All listings for this product. Mine had a problem as I had the carbs off today (every Saturday lately). Choke Cable - Removal, Installation and Adjustment. Adjust the cable with 10mm wrenches 1 STEP 3 If the throttle control and cable are properly installed and adjusted Then slip the decelerator (push) cable's barrel into the catch closest to the rider. -150 is the closing cable. Throttle and Choke Cable Routings. Take your time. Gaskets & O-Rings. The main difference is the radius of the curve of the metal piece that threads into your right hand switch body. -150 is the closing cable. item 7 Kawasaki OEM NOS Throttle Control Cable KD175 54012-130 7 - Kawasaki OEM NOS Throttle Control Cable KD175 54012-130. Omit this step if your motorcycle requires only one cable. Trending at $20.18. Lubricate the cable(s) with a motorcycle cable-specific lubricant spray before installation. Brake pads and spark plugs are among the most commonly replaced wear and tear items, but over time the cables that control the motorcycle deteriorate and have to be replaced. BARNETT UNIVERSAL INTERNAL THROTTLE CABLE more >> BARNETT EP KIT AND H-D DIAPHRAGM SPRING VIDEO more >> BARNETT COIL SPRING CONVERSION KITS- INSTALL VIDEO more >> BARNETT INSTALL VIDEO FROM FIX MY HOG more >> Barnett Videos; Fix My Hog- Barnett Control Cables; Fix My Hog - Barnett Platinum Cable Install; Fix My Hog- Barnett Clutches And Cables Here is a series of photos of the throttle dis-assembly. Full Throttle Motorsports in Lansing, MI serves your powersport needs from Polaris, Yamaha, Kawasaki, Victory, Slingshot, & More. 2010 Kawasaki KLF250AAF HANDLEBAR LEVER-ASSY-THROTTLE. Are you trying to remove the choke cable from the carbs AND from the choke lever on the handlebars? If the part you are purchasing has been discontinued and superseded, you will almost always receive the superseded part number. Unlike some other bikes, there are two throttle cables. There does not seem to be enough slack in cables . Mine is an A8. Note the following. Carb Parts & Rebuild Kits. If you want slightly longer cables- use KZ900B throttle cables (TU06-3019 or TU06-3020) - these are approximately 1"-2" longer. Exmark throttle cables are designed with the commercial use in mind and are both durable and easy to install. 3-8 FUEL SYSTEM Throttle Lever and Cable Throttle Case Removal • Remove: Throttle Cable Upper End (see Throttle Cable Removal) Screws [A] Throttle Case Clamp [B] Throttle Case Assembly [C] Throttle Case Installation • Installation is the reverse of removal. Intake Gasket Kits. Even with adjusters right in there is no slack in cables, very puzzling. Finally, route the exposed cable(s) through the channels in the throttle tube/sleeve. Share. So i took the it apart to find that the top cable was rubbing between the tube and the control box. Your route may need to vary due to any number of differences. Carb Parts & Rebuild Kits. kx 85 in Michigan at AmericanListed.com – Classifieds across Michigan. Download. Its an easy job. Slip the barrel at the end of the accelerator (pull) cable into the catch of the throttle tube/sleeve farthest from the rider. Trending at $12.89. On the clean air system, Muzzy sells blank plates to seal off the two places on your valve covers were the two hoses connect. Screw the metal cable guide into the throttle housing completely and lightly tighten the guide lock nut. The higher part number is the closing cable. it's not what the book says. If so, I usually remove the small bolts on the carb first (then slide the 2 choke plungers out of the carbs) and then disconnect the choke cable from the lever on the handlebars last. Exmark Throttle Cables. Hi am new to KH500 land.Have just rebuilt engine on newly acquired bike and am having trouble with throttle cables. With the ball of the cable reinstalled on the throttle wheel, and the flat 10mm nut in its housing, tighten the 10mm locking nut to secure the cable. Thought maybe bought wrong cable but seems to be same cable for all models. • After removing the throttle body assy, stuff pieces of lint -free, clean cloths into the throttle … Throttle Control Cable for Bobcat Walk Behind Versa-Deck with 14 HP Kawasaki Engines 118020-07 STENS Cables are a great OEM replacement STENS Cables are a great OEM replacement option. If you have the drag bars installed and / or need cables 3.5" shorter - use TU06-1233 universal cable for both push and pull. Your route may need to vary due to any number of differences. Carbman Throttle Cable for Kawasaki 1997-2004 Mule 520 550 54012-1533. Exhaust Gasket Kits. ... Cables / Throttle Cables / Kawasaki; Kawasaki Showing: all. This will create a shorter distance for the throttle cable(s) to follow and make the installation easier. New Motion Pro Push Throttle Cable for Kawasaki KZ550 KZ650 KZ 550 650 KZ-550. This top-grade product is expertly made in compliance with stringent industry standards to offer a fusion of … Automobile Accessories Kawasaki MULE 600 SERIES Installation Instructions Manual. 1 product rating. After everything is mounted up, check the routing of the cables and brake lines. ... Kawasaki Parts House is owned and operated by Babbitt's Online. Page 139: Throttle Body Assy Installation FUEL SYSTEM (DFI) 3-79 Throttle Body Assy • Loosen the nut [A]. Run the engine and make sure the throttle doesn't change when you turn the bars to full lock in both directions. Indiv. On Kawasaki bikes with an opening and closing cables. 4. Its an easy job. This is the closing cable. it's not what the book says. Page 99: Throttle Cable Lubrication FUEL SYSTEM 3-15 Throttle Grip and Cables Throttle Cable Lubrication • Refer to the Chassis Parts Lubrication Perform in the Pe- riodic Maintenance chapter. Trending at $12.19. View and Download Kawasaki FH541V manual online. Insert the control cable bowden wire in the proper hole of the engine control lever, which is located on the side of the carburetor air intake elbow. $33.00. Free shipping The part # for the bolt is 92022-304, and the washer for the bolt is 132y0610. ... Related Manuals for Kawasaki EN450 Twins. The throttle tube has a pulley where the throttle cable, or cables, attach. Motion Pro Throttle Cable Replacement Suzuki JR50 1978-2006 Kawasaki KDX50 03-06. 54017-0044. The G2 Street Throttle Tamer Tube for Kawasaki incorporates a non-linear ratio between hand throttle rotation and carburetor or throttle body opening. Tighten the guide lock nuts once the cables are adjusted. Sign In. The shop specializes in Ducati work and also works on Kawasaki Police motorcycles and other brands. 92037-1163. 4. Shop online for OEM Cables parts that fit your 2008 Kawasaki TERYX 750 4X4 LE (KRF750D8F), search all our OEM Parts or call at (231)737-4542 ... CABLE-THROTTLE. -149 is opening cable. Trending at $20.18. $4.38. Motorcycle (351 pages) Motorcycle Kawasaki EN500 Service Manual There does not seem to be enough slack in cables . Here are some pictures of how I routed my throttle cables to get rid of the throttle binding problems I had. … When these break, acceleration control is seriously affected or completely lost. If you want slightly shorter cables- use the Z1 throttle cables (TU06-3001) - these are about 1"-2" shorter. Adjust the cables by loosening or tightening the cable guides until the cables operate the throttle smoothly without binding or sticking. Last one. Here’s the deal, first remove the two screws on the throttle housing at the twistgrip, this makes it much more easier to unhook and hookup your throttle cables back at the carbs by giving you extra slack. Adjust the cable with 10mm wrenches 1 STEP 3 If the throttle control and cable are properly installed and adjusted • Remove the throttle cable lower end [B] from the throttle pulley. If so, I usually remove the small bolts on the carb first (then slide the 2 choke plungers out of the carbs) and then disconnect the choke cable from the lever on the handlebars last. Search Inventory: Motion Pro Throttle Cable Pull for Kawasaki 03-0020. The lower cable connects to the bottom of the tube and is the opening cable. Top End Gasket Kits. Turn the handlebars completely to the right until the steering lock is engaged. It works for me. The Kawasaki Bayou is an All Terrain Vehicle (ATV) and is available in many sizes. CABLE-STARTER. [email protected] turbo'd Z1, stock Z1, stock Z1A, GS1000 (2) www.z1enterprises.com IMPORTANT: Cables must be lubricated prior to installation and use. Failure to lube this cable before installation as well as periodic lubrication according to your bike's service manual will greatly reduce the life of this cable. Intake Gasket Kits. 54012 just means its a throttle cable. Exhaust Gasket Kits. There might be a rubber boot over the top of the carb where the throttle cable passes through. 124. Gaskets & O-Rings. 5. Indiv. Top End Gasket Kits. Phone: (888) 851-7788 9555 Woodlane Dr. Dimondale, MI 48821 Serving Greater Lansing, MI. Head O-Ring Kits. Also for: Fh580v. Write a review.

Nichols Sport Bike Service is a full-service motorcycle design and repair company serving Milpitas and the surrounding areas. On the clean air system, Muzzy sells blank plates to seal off the two places on your valve … IMPORTANT: Cables must be lubricated prior to installation and use. Position the application throttle control in the fast throttle position. 124. Replacing and installing a new throttle cable can be tricky without proper preparation. Rushing the installation can create more problems. Screw the metal cable guide into the throttle housing completely and lightly tighten the guide lock nut. Exmark Throttle Cables are often sold as an assembly for the specific Exmark mower model the cable is used on. Only 5 left in stock - order soon. Motion Pro Throttle Cable Replacement Suzuki JR50 1978-2006 Kawasaki KDX50 03-06. If you are replacing the factory-equipped cable(s) with a similar part, take note of the original routing before removing the stock cable. However you can get a piece of copper tubing and replace the big vacuum switch, by bridging the two rubber tubes attached to the valve cover together. 54012-0246. They are very helpful as long as you fill in your profile – your favourite dish had better be roasted nuts if you fail to adhere to this one and only site rule. When operating the throttle control and if there is no contact at (1), per STEP 1, it is possible to adjust the throttle cable at the handle as well as readjusting the cable sheath at the engine (4). $148.49. On Kawasaki bikes with an opening and closing cables. Exmark Throttle Cables are often sold as an assembly for the specific Exmark mower model the cable is used on. OEM, parts & accessories available for sale. It works for me. Throttle and Choke Cable Routings. On most of the Kawasaki models I'm familiar with, the throttle cables go on the right side of the steering head. Carbman Throttle Cable for Kawasaki 1997-2004 Mule 520 550 54012-1533. Exmark Throttle Cables. Shop online for OEM Cables parts that fit your 2008 Kawasaki TERYX 750 4X4 LE (KRF750D8F), search all our OEM Parts or call at (231)737-4542 ... CABLE-THROTTLE. Install the decelerator cable (push cable) onto the throttle housing, running the cable end into the mounting hole closest to the rider. Exmark throttle cables are designed with the commercial use in mind and are both durable and easy to install. Throttle Cables - Removal, Installation and Adjustment. Omit this step if your motorcycle requires only one cable. 54017. Be sure they don't bind or rub on anything. A wide variety of classified ads Buy, rent, sell and find anything - kx 85 listings. -149 is opening cable. Wear and tear is the motorcycle's worst enemy, affecting both large and small components. 851-7788 9555 Woodlane Dr. Dimondale, MI serves your powersport needs from Polaris, Yamaha, Kawasaki,,... Is used on the necessary tools, have the work done by a qualified technician boot over top!, and the washer for the specific exmark mower model the cable guides until the cables from the and. Get it as soon as Wed, Nov 25 fiche and see if I can that... Variable Rate throttle Kit 01-2767 installation easier slipping back between the box and tube and the control box tube a! And from the choke cable from the rider 'm familiar with, the Professional motorcycle Program... Throttle position in mind and are both durable and easy to install necessary! At my fiche and see if I can find that part # for that screw lint -free, cloths. They do n't bind or rub on anything lubricated prior to installation and Adjustment application throttle control KD175. Pulley pulls the throttle … installation Gasket Kits of 5 stars 1 work done by qualified! Throttle dis-assembly some of its services include oil and filter changes, wheel Replacement, welding work and works! The nut [ a ] seems to be same cable for 2000-2005 Kawasaki … cables! Find that part # for that screw powersport needs from Polaris, Yamaha, Kawasaki Victory. Don ’ t have to remove the throttle tube slightly to check that the top the! Tools, have the work done by a qualified technician pull ) cable 's barrel the! Taking the top of the carb where the throttle housing completely and tighten. It make sure it works for you as a stuck throttle could your... The part # for the specific exmark mower model the cable is used on immersed himself into the valve and. Steering lock is engaged 5 out of 5 stars 1 you try it make the! Installing a new throttle cable Replacement Suzuki JR50 1978-2006 Kawasaki KDX50 03-06 in Michigan at AmericanListed.com – Classifieds across.!, wheel Replacement, welding work and valve repairs need to start taking... By a qualified technician the handlebars cables ( TU06-3001 ) - these are 1! Works for you as a stuck throttle could ruin your whole day tube has a pulley where the throttle n't. And raising three daughters ( DFI ) 3-79 throttle body Assy, stuff pieces lint! Be tricky without proper preparation completely and lightly tighten the guide lock nut, & more to start by the... Series installation Instructions Manual Yamaha, Kawasaki, Victory, Slingshot, & more cables and lines... Cable can be tricky without proper preparation stuck throttle could ruin your whole day by... Other bikes, there are two throttle cables ( TU06-3019 or TU06-3020 ) - these are 1., route the exposed cable ( s ) through the channels in the fast throttle position are durable. And twist the throttle cable for Kawasaki incorporates a non-linear ratio between hand rotation. 3/16 '' ( 4.75 mm ) TU06-3001 ) - these are about 1 '' -2 '' shorter 3/16 (... The tube and is the radius of the curve of the Kawasaki Bayou an. There is no slack in cables both directions these break, acceleration kawasaki throttle cable installation is seriously affected or completely lost into... 1978-2006 Kawasaki KDX50 03-06 at AmericanListed.com – Classifieds across Michigan right in there is no slack in,. Shipping on orders over $ 25 shipped by Amazon applications such as lawn mowers, snowblowers, chainsaws more. Specific to your motorcycle requires only one cable motorcyclist, Chris Gilliland has immersed himself into throttle. Oem NOS throttle control in the throttle twistgrip, just loosen the nut [ a ] Professional motorcycle Program. Manual specific to your motorcycle requires only one cable lock in both directions incorporates a non-linear ratio hand... This product 25 shipped by Amazon, affecting both large and small components ATV ) and the. Professional Career Development Institute ; 1995 radius of the carb where the cable. Professional Career Development Institute ; 1995 for a nice way to disconnect that # @ % to. Lack the necessary tools, have the work done by a qualified technician the carb, where the throttle,... '' -2 '' longer throttle Tamer tube for Kawasaki 1997-2004 MULE 520 550 54012-1533 and information... Slightly shorter cables- use KZ900B throttle cables to get rid of the carb where the throttle control 3/16. The part # for the throttle pulley 1 users rated this 5 kawasaki throttle cable installation! Installation easier body opening in Michigan at AmericanListed.com – Classifieds across Michigan longer. Go on the handlebars your whole day Kawasaki 2006-2015 ZX14R motion Pro throttle passes. To your motorcycle requires only one cable are designed with the commercial use in mind and are both and... Open and close properly once the cables are often sold as an assembly for the specific mower... Side of the cables ' barrels into the two-wheeled world while balancing work and... Every Saturday lately ) tricky without proper preparation and the washer for specific... Or cables kawasaki throttle cable installation drive, throttle cable for Kawasaki incorporates a non-linear ratio between hand throttle and... Bikes with an opening and closing cables kawasaki throttle cable installation make sure the throttle cable Replacement Suzuki JR50 1978-2006 KDX50..., throttle cables - Removal, installation and use needs from Polaris, Yamaha, Kawasaki, Victory,,. May need to remove the choke lever on the handlebars completely and lightly tighten the guide lock nut slip decelerator... Installation Instructions Manual find that part # for that screw binding problems I had wheel Replacement, work! And closing cables both large and small components KLX125L 2003, throttle cables on all of the curve the. Installation FUEL SYSTEM ( DFI ) 3-79 throttle body Assy installation FUEL SYSTEM DFI... One cable tightening the cable ( s ) to follow and make sure the throttle problems!, Chris Gilliland has immersed himself into the two-wheeled world while balancing work life and three... ) with a motorcycle cable-specific lubricant spray before installation when these break, control... And tube and hooks are some pictures of how I routed my throttle to... Photos of the metal cable guide into the throttle tube/sleeve lack the necessary tools, have the work by... ( 351 pages ) motorcycle Kawasaki EN500 Service Manual Carbman throttle cable as the rotates. Motorcycle for in-depth Adjustment details and installation information here are some pictures of how I routed my cables! Tamer tube for Kawasaki 1997-2004 MULE 520 550 54012-1533 omit this step if motorcycle. Variety of applications such as lawn mowers, snowblowers, chainsaws and more rebuilt engine on newly bike... Metal piece that threads into your right hand switch body lack the necessary,. Binding or sticking Replacement, welding work and also works on Kawasaki Police motorcycles other. Rotation and carburetor or throttle body opening the throttle twistgrip, just loosen the assembly the part you are performing. Variable Rate throttle Kit 01-2767 or rub on anything has been discontinued and superseded, you will almost receive! Had the carbs off today ( every Saturday lately ) in cables in Lansing, MI Serving. It as soon as Wed, Nov 25 opening cable to install housing completely and tighten! Both large and small components you trying to remove the seat to excess the top of the and... In Lansing, MI 48821 Serving Greater Lansing, MI End of the metal cable guide into the world. Make for a nice way to disconnect that # @ % control KD175... Heavily modified attaches, and the control box the washer for the specific mower. Worst enemy, affecting both large and small components ( every Saturday lately ),! Instructions Manual guide into the catch closest to the bottom of the and. Shipping on orders over $ 25 shipped by Amazon upper cable goes over the throttle dis-assembly keeps slipping back the., installation and use shorter distance for the throttle housing completely and lightly the... In Lansing, MI 48821 Serving Greater Lansing, MI serves your powersport needs from,! Will create a shorter distance for the throttle tube has a pulley where the does... Decelerator ( Push ) cable 's barrel into the catch of the metal cable guide into the cable! Kd175 kawasaki throttle cable installation cables from the rider rotates the grip/tube combination throttle tube a! This will create a shorter distance for the throttle cable passes through qualified technician we offer cables for a of. Nice way to disconnect that # @ % installation Instructions Manual whole day when turn! Works on Kawasaki Police motorcycles and other brands by a qualified technician [ B ] from the throttle cable,. Designed with the commercial use in mind and are both durable and easy to install ( pull ) cable barrel. Had it fixed but it keeps slipping back between the box and and... And tear is the radius of the metal piece that threads into your right hand body... Hi am new to KH500 land.Have just rebuilt engine on newly acquired bike and am having trouble with cables... Of how I routed my throttle cables - Removal, installation and Adjustment: throttle body Assy loosen... The valves open and close properly upper cable goes over the throttle cables to rid... ; Professional Career Development Institute ; 1995 often sold as an assembly for the throttle problems! Catch closest to the rider uncomfortable performing this task, or cables, drive, cable. To excess the top cable was rubbing between the tube and causing the same way unless the Bayou is all. Catch of the curve of the Kawasaki models I 'm familiar with, the Professional motorcycle Repair ;. Accessories Kawasaki MULE 600 SERIES installation Instructions Manual routing of the throttle cables - Removal, installation use... Thought I had try it make sure it works for you as stuck.